Low profile latchable tie

ABSTRACT

A latchable tie including a flexible strap with an elongated section having spaced apart first teeth, a head end, a tail end, an upper surface and a lower surface; and a head defining an outer end portion, an inner end portion joined to the strap, an outer opening in the outer end portion, an inner opening in the inner end portion, a channel extending between the outer opening and the inner opening and adapted to receive the tail end of the strap, a latch mechanism disposed in the channel and defining upwardly projecting longitudinally spaced apart second teeth for engaging the first teeth.

BACKGROUND OF THE INVENTION

[0001] The present invention relates to a clamping device for variousobjects and, in particular, to a cable tie for constraining pluralobjects.

[0002] A number of fastening or clamping devices have been devised for avariety of purposes. For example, clamps are used with electricalsystems to connect electric shielding or insulation about electricwires, especially about electrical connectors that receive currentcarrying conductors. Clamps used in such applications are typicallyreferred to as cable ties.

[0003] Cable ties generally are of one-piece construction, consisting ofa metal or plastic band with a buckle or head attached rigidly to oneend of the band. The free end of the band feeds through the buckle toform a loop enclosing the electrical wires. The buckle typicallycontains locking teeth or tabs which interlock with slots or teeth inthe band during band adjustment to retain a desired periphery of theband.

[0004] Disadvantages associated with prior cable ties result from thebulky, irregularly contained buckles typically used. Such buckles, inaddition to being aesthetically displeasing, frequently inflict damageor injury when inadvertently contacted by objects or persons.

[0005] The object of this invention, therefore, is to provide a cabletie with an improved low profile and smoothly contoured head.

SUMMARY OF THE INVENTION

[0006] The invention is a latchable tie for tieing together pluralobjects and including a flexible strap with an elongated sectiondefining a longitudinal axis and having a substantially uniformtransverse width, a head end, a tail end, an upper surface and a lowersurface; the lower surface defining a plurality of longitudinally spacedapart first teeth extending transversely to the axis; and a headdefining an outer end portion, an inner end portion joined to the strap,an outer opening in the outer end portion, an inner opening in the innerend portion, a channel extending between the outer opening and the inneropening and adapted to receive the tail end of the strap, a bottomsurface for contacting a portion of the objects being tied, an upwardlyopening cavity disposed between the inner opening and the strap, and acavity opening in the bottom surface and communicating vertically withthe cavity; and the cavity and cavity opening each having a transversewidth greater than the uniform transverse width of the strap. Alsoincluded is a latch mechanism disposed in the channel and definingupwardly projecting longitudinally spaced apart second teeth forengaging the first teeth. After insertion of the tail end of the strapthrough the channel in the head and severing an excess portion of thetail end, the cavity and cavity opening retain a remaining portion ofthe tail end.

[0007] According to one feature of the invention, the strap furtherincludes a transition section joining the elongated section and theinner end portion of the head, the cavity and cavity opening arestraddled by transversely spaced apart connection portions of the head,the connector portions extend between the inner opening and thetransition section, and the transition section defines an inclined rampsurface partially defining the cavity and sloping upwardly from thecavity opening toward the strap. The ramp surface upwardly directs thetail end of the strap to facilitate severing thereof.

[0008] According to another feature of the invention, the elongatedsection has a uniform transverse cross-sectional area, and theconnecting portions together define between the inner opening and aninner end of the cavity opening a combined minimum aligned transversecross-sectional area substantially equal to or larger than the uniformcross-sectional area. The minimum cross-sectional area prevents theexistence of a rupturable weak point in the strap.

[0009] According to an additional feature of the invention, theconnector portions are tapered downwardly from the inner opening to thetransition section. The tapered connector portions desirably enhance theflexibility of the head.

[0010] According to further features of the invention, the transitionsection has transverse cross-sectional areas diminishing between thehead and the elongated section, and also defines transversely spacedapart side surfaces and upper and lower connecting surface portionsextending therebetween with at least one of the connecting surfaceportions defining transverse recesses. The transition section provides astructurally sound connection between the head and strap and therecesses facilitate bending of the transition section to accommodate thecurvature of a bundle being secured.

[0011] According to still other features of the invention, the headfurther defines a bottom opening in the bottom surface and communicatingwith the channel; and the latch consists of a pawl defining the secondteeth, one end portion disposed in the bottom opening and projectingbelow the bottom surface, and an opposite end portion movably joined tothe head so as to allow movement of said one end portion into thechannel. In response to forces produced by contact of the one endportion with a portion of the objects being tied, the second teeth onthe pawl are forced into tighter engagement with the first teeth on thestrap.

[0012] According to yet another feature of the invention, the tieincludes a guide joined to the outer end portion and defining anuncovered, guide surface aligned with the longitudinal axis andterminating at the outer opening; the guide surface having a length l atleast {fraction (1/4)} a length L of the channel. The guide surface isarranged to guide the tail end of the strap through the outer openingduring use of the tie.

[0013] According to another feature of the invention, the guide alsoincludes wall portions straddling the guide surface and having innersurfaces joined to the guide surface by concave joint portions. The wallportions further facilitate insertion of the strap into the head and thejoint portions enhance the structural strength of the guide to preventrupture thereof.

DESCRIPTION OF THE DRAWINGS

[0014] These and other objects and features of the invention will becomemore apparent upon a perusal of the following description taken inconjunction with the accompanying drawings wherein:

[0015]FIG. 1 is a top perspective view of a cable tie according to theinvention;

[0016]FIG. 2 is a bottom perspective view of the cable tie;

[0017]FIG. 3 is a bottom perspective view of a head portion of the cabletie;

[0018]FIG. 4 is a top view of the head;

[0019]FIG. 5 is a longitudinal cross-section taken along lines 5-5 ofFIG. 4;

[0020]FIG. 6 is a transverse cross-sectional view taken along lines 6-6of FIG. 4;

[0021]FIG. 7 is a transverse cross-sectional view taken along lines 7-7of FIG. 4;

[0022]FIG. 8 is a partial longitudinal sectional view of the tie afterinsertion of the strap into the head;

[0023]FIG. 9 is a partial top perspective view of the tie afterinsertion and termination of the excess strap portion; and

[0024]FIG. 10 is a sectional view taken longitudinally in FIG. 9.

DESCRIPTION OF THE PREFERRED EMBODIMENT

[0025] A tie II for securing together multiple articles such as cablesis illustrated in FIGS. 1-10. Forming the tie 11 is an insertion guideportion 12, a flexible strap 13, a head 14 joining the guide portion 12and the strap 13, and a latch 15 attached to the head 14. The head 14includes an outer end portion 18 joined to the guide portion 12 and aninner end portion 19 joined to the strap 13. Defined by the head 14 is achannel 21 for receiving the strap 13 (FIGS. 8-10) during use of the tie11. The channel 21 extends between an outer opening 22 defined by theouter end portion 18 of the head 14 and an inner opening 23 defined bythe inner end portion 19. Also formed by the inner end portion 19forming the channel 21 are top wall 28 and side wall 29 portions (FIG.5) of the head 14 which wall portions retain the strap 13 within thechannel as shown in FIG. 8, of the head 14 is an upwardly opening cavity26 extending between the inner opening 23 and the strap 13.Communicating vertically with the cavity 26 and overlain thereby isanother opening 27 also extending between the inner opening 23 and thestrap 13.

[0026] The strap 13 includes an elongated section 31 with a longitudinalaxis X and a transition section 32 joining the head 14 to the elongatedsection 31. Defined by the elongated section 31 is a head end 35 joinedto the transition section 32 and a tail end 36 for insertion into thechannel 21 through the outer opening 22 of the head 14. Also defined bythe elongated section 31 are an upper surface 37 and a lower surface 38,a major length of which defines a plurality of longitudinally spacedapart first teeth 39 extending transversely to the axis X. The elongatedsection 31 has a uniform cross-section and corresponding uniform width.Defined by the transition section 32 are side surfaces 41 and 42 joinedby an upper and lower connecting surfaces 43, 44 extending between theside surfaces 41, 42. A plurality of transversely extending grooverecesses 46 are formed in the upper connecting surface 43 and aplurality of similar transversely extending groove recesses 47 areformed in the lower connecting surface 44. As shown in FIGS. 4 and 5 thetransition section 32 has diminishing transverse cross-sectionsextending between the head 14 and the elongated section 31.

[0027] The cavity 26 is partially formed by an inclined ramp surface 51at an inner end of the transition section 32. As shown in FIG. 5, theramp surface 51 slopes upwardly from an inner edge 52 of the cavityopening 27 to the upper connecting surface 43 of the transition section32. Further defining the cavity 26 are inner surfaces 53, 54 of,respectively, connector portions 56, 57 of the head 14 which connectorportions extend between the inner opening 23 and the transition section32. Preferably, both the cavity 26 and the another opening 27 havetransverse widths substantially equal to the uniform width of theelongated strap section 31 so as to accommodate its passage afterexiting the channel 21 of the head 14. As shown in FIG. 5, the connectorportions 56, 57 taper downwardly from the inner end portion 19 of thehead 14 to the ramp surface 51 so as to have therebetween diminishingtransversely aligned cross-sectional areas. Preferably however, aminimum combined aligned transverse cross-sectional area of theconnector portions 56, 57 anywhere between the inner opening 23 and theinner end of the another opening 27 is substantially equal to theuniform cross-sectional area of the elongated strap section 31 so as toconserve material and not establish a structural weakness subject torupture by tensile forces applied to the tie 11. The combined transversecross-sectional area at the inner end of the another opening 27 is shownin FIG. 6.

[0028] The latch 15 is a flexible pawl 61 located in a bottom opening 62in the bottom surface 25 of the head 14. One end portion 64 of the pawl61 is disposed in the bottom opening 62 and projects below the bottomsurface 25 while an opposite end 65 thereof is movably secured to theouter end portion 18 of the head 14. Defined in an upper surface of thepawl 61 are a plurality of longitudinally spaced, transversely extendingsecond teeth 68 arranged to engage the first teeth 39 in response toinsertion of the elongated section 31 of the strap 13 into the channel21 through the outer opening 22. The pawl 61 is separated from thebottom surface 25 by longitudinally extending slots 69 each having anopen outer end and an inner end closed by a radius joint 70 with thehead 14.

[0029] Defined by the guide portion 12 is an uncovered guide surface 71aligned with the axis X and terminating at the outer opening 22 of thehead 14. Straddling the guide surface 71 are upwardly directed wallportions 73, 74. Inner surfaces 75, 76, respectively, of the wallportions 73, 74 are joined to the guide surface 71 by concave radiusjoint portions 77, 78 which strengthen the guide portion 12. The guidesurface 71 and wall portions 73, 74 direct movement of the tail end 36of the elongated strap 31 through the outer opening 22 of the headduring insertion of the strap 13 into the channel 21. To facilitate thatfunction, the guide surface 71 has a longitudinal length l at least{fraction (1/4)} the longitudinal length L of the channel 21 andpreferably at least {fraction (1/2)} thereof as shown in FIG. 4. Theminimum length of the guide portion 12 also provides strength to preventrupture during application of tensile stress to the tie 11. Also, asshown in FIG. 8, the maximum thickness of the head 14 is less than threetimes the uniform thickness of the strap 13 to provide the tie 11 with alow profile.

[0030] In use, the tie 11 is secured, for example, around a bundle ofobjects such as cables. During the securement process, the tail end 36of the elongated strap 31 is passed, as shown in FIG. 8, sequentiallythrough the outer opening 22, the channel 21, the inner opening 23 andthe cavity 26. The tail end 36 then is pulled to tightly tension the tie11 around the bundle (not shown). Insertion of the strap 13 through thechannel 21 of the head 14 is facilitated by guidance of the tail end 36along the guide surface 71. In a final tightened position of the tie 11,the second teeth 68 on the pawl 61 engaged adjacent first teeth 39 onthe lower surface 38 of the elongated strap section 31 so as to preventreverse loosening movement of the strap 13 within the head 14. As thetie is tightened on the bundle, engagement of portions thereof with thepawl 61 exerts an upwardly directed force on a lower surface of the pawl61 so as to more tightly engage the first and second teeth 39, 68. Asthe tail end 36 of the strap exits the inner opening 23, engagement withthe ramp surface 51 produces upward movement of the exiting strap asshown in FIG. 8 to facilitate severing of the exited excess strapportion. After the excess strap portion is severed, the remainingterminal portion 80 of the flexible strap flexes downwardly into thecavity 26 (FIGS. 9 and 10) so as to eliminate undesirable projectionsfrom the head 14. Full reception of the terminal end 80 into the head isfacilitated by the vertical communication between the cavity 26 and thecavity opening 27.

[0031] Obviously, many modifications and variations of the presentinvention are possible in light of the above teachings. It is to beunderstood, therefore, that the invention can be practiced otherwisethan as specifically described.

What is claimed is:
 1. A low profile latchable tie for tieing together plural objects and comprising: a flexible strap comprising an elongated section defining a longitudinal axis and having a substantially uniform transverse width, and a given thickness, a head end, a tail end, an upper surface and a lower surface; said lower surface defining a plurality of longitudinally spaced apart first teeth extending transversely to said axis; a head defining an outer end portion, an inner end portion joined to said strap, an outer opening in said outer end portion, an inner opening in said inner end portion, a channel extending between said outer opening and said inner opening and defined by side and top wall portions adapted to receive and retain said strap within said channel, a bottom surface, an upwardly opening cavity disposed between said inner opening and said strap, and another opening in said bottom surface and overlain by so as to communicate vertically with said cavity; said cavity and said another opening each having a transverse width greater than said uniform transverse with and said head having a maximum thickness less than three times said given thickness; and latch means disposed in said channel and defining upwardly projecting longitudinally spaced apart second teeth for engaging said first teeth.
 2. A tie according to claim 1 wherein said strap further comprises a transition section joining said elongated section and said inner end portion of said head; said cavity and said cavity opening are straddled by transversely spaced apart connector portions of said head; and said connector portions extend between said inner opening and said transition section.
 3. A tie according to claim 2 wherein said transition section defines an inclined ramp surface partially defining said cavity and sloping upwardly from an edge of said another opening toward said strap, said edge being defined by the intersection of said cavity and said bottom surface.
 4. A tie according to claim 2 wherein said elongated section has a uniform transverse cross-sectional area, and said connecting portions together define between said inner opening and an inner end of said cavity opening a combined minimum aligned transverse cross-sectional area substantially equal to said uniform cross-sectional area.
 5. A tie according to claim 4 wherein each of said connector portions is tapered downwardly from said inner opening to said transition section.
 6. A tie according to claim 5 wherein said transition section has transverse cross-sectional areas diminishing between said head and said elongated section.
 7. A tie according to claim 6 wherein said transition section defines transversely spaced apart side surfaces and upper and lower connecting surface portions extending therebetween, and at least one of said connecting surface portions defines a plurality of recesses.
 8. A tie according to claim 1 wherein said head further defines a bottom opening in said bottom surface and communicating with said channel; and said latch means comprises a pawl defining said second teeth, one end portion disposed in said bottom opening and projecting below said bottom surface, and an opposite end portion movably joined to said head so as to allow movement of said one end portion into said channel in response to forces produced by contact of said one end portion with a portion of the objects being tied.
 9. A tie according to claim 8 wherein said bottom surface is concave so as to conform to the objects.
 10. A tie according to claim 8 wherein said bottom opening and said another opening are joined.
 11. A low profile latchable tie for tieing together plural objects and comprising: a flexible strap comprising an elongated section defining a longitudinal axis and having a substantially uniform transverse width and a given thickness, a head end, a tail end, an upper surface and a lower surface; said lower surface defining a plurality of longitudinally spaced apart first teeth extending transversely to said axis; a head defining an outer end portion, an inner end portion joined to said strap, an outer opening in said outer end portion, an inner opening in said inner end portion, a channel extending between said outer opening and said inner opening and defined by side and top wall portions adapted to receive and retain said strap, a bottom surface for containing a portion of objects being tied, an upwardly opening cavity disposed between said inner opening and said strap, and a cavity opening in said bottom surface and communicating vertically with said cavity; said cavity having a transverse width greater than said uniform transverse width and said head having a maximum thickness less than three times said given thickness; and latch means disposed in said channel and including a movable pawl defining upwardly projecting longitudinally spaced apart second teeth for engaging said first teeth.
 12. A tie according to claim 11 wherein said strap further comprises a transition section joining said elongated section and said inner end portion of said head; said cavity and said cavity opening are straddled by transversely spaced apart connector portions of said head; and said connector portions extend between said inner opening and said transition section.
 13. A tie according to claim 12 wherein said transition section defines an inclined ramp surface partially defining said cavity and sloping upwardly from an edge of said another opening toward said strap, said edge being defined by the intersection of said cavity and said bottom surface, and said ramp surface being shaped and arranged to engage said tail end and deflect said strap upwardly out of said cavity.
 14. A tie according to claim 13 wherein said elongated section has a uniform transverse cross-sectional area, and said connecting portions together define between said inner opening and an inner end of said cavity opening a combined minimum aligned transverse cross-sectional area substantially equal to said uniform cross-sectional area.
 15. A tie according to claim 14 wherein each of said connector portions is tapered downwardly from said inner opening to said transition section.
 16. A tie according to claim 15 wherein said transition section has transverse cross-sectional areas diminishing between said head and said elongated section.
 17. A tie according to claim 16 wherein said transition section defines transversely spaced apart side surfaces and upper and lower connecting surface portions extending therebetween, and at least one of said connecting surface portions defines a plurality of recesses.
 18. A tie according to claim 11 wherein said head further defines a bottom opening in said bottom surface and communicating with said channel; and said pawl defines said second teeth, one end portion disposed in said bottom opening and projecting below said bottom surface, and an opposite end portion movably joined to said head so as to allow movement of said one end portion into said channel in response to forces produced by contact of said one end portion with a portion of the objects being tied.
 19. A tie according to claim 18 wherein said bottom surface is concave so as to conform to the objects.
 20. A tie according to claim 18 wherein said bottom opening and said another opening are joined.
 21. A tie according to claim 11 wherein said another opening has a transverse width greater than said uniform transverse width.
 22. A latchable tie for tieing together plural objects and comprising: a flexible strap comprising an elongated section defining a longitudinal axis and having a head end, a tail end, an upper surface and a lower surface; said lower surface defining a plurality of longitudinally spaced apart first teeth extending transversely to said axis; a head defining an outer end portion, an inner end portion joined to said strap, an outer opening in said outer end portion, an inner opening in said inner end portion, a channel extending between said outer opening and said inner opening and defined by side and top wall portions adapted to receive and retain said strap within said channel; latch means projecting into said channel and defining longitudinally spaced apart second teeth for engaging said first teeth; and a guide means joined to said outer end portion and defining an uncovered, substantially planar guide surface aligned with said longitudinal axis and terminating at a bottom edge of said outer opening; said guide surface having a length l at least {fraction (1/4)} a length L of said channel and being adapted to guide unobstructed movement of said tail end of said strap through said outer opening.
 23. A tie according to claim 22 wherein said flexible strap has a substantially uniform width, and said head further defines a bottom surface for contacting a portion of objects being tied, an upwardly opening cavity disposed between said inner opening and said strap, and another opening in said bottom surface and communicating vertically with said cavity; said cavity and said another opening each having a transverse width greater than said uniform transverse width.
 24. A tie according to claim 23 wherein said strap further comprises a transition section joining said elongated section and said inner end portion of said head; said cavity and said cavity opening are straddled by transversely spaced apart connector portions of said head; and said connector portions extend between said inner opening and said transition section.
 25. A tie according to claim 24 wherein said transition section defines an inclined ramp surface partially defining said cavity and sloping upwardly from an edge of said cavity opening toward said strap, said edge being defined by the intersection of said cavity and said bottom surface, and said ramp surface being shaped and arranged to engage said tail end and said strap upwardly out of said cavity.
 26. A tie according to claim 22 wherein said head further defines a bottom opening in said bottom surface and communicating with said channel; and said latch means comprises a pawl defining said second teeth, one end portion disposed in said bottom opening and projecting below said bottom surface, and an opposite end portion movably joined to said head at said outer end portion so as to allow movement of said one end portion into said channel in response to forces produced by contact of said one portion with a portion of the objects being tied.
 27. A tie according to claim 23 wherein said bottom opening and said cavity opening are joined.
 28. A tie according to claim 22 wherein l is at least {fraction (1/2)} of L.
 29. A tie according to claim 22 wherein said guide means further defines a pair of upwardly projecting wall portions straddling said guide surface and joining said outer end portion.
 30. A tie according to claim 29 wherein each of said wall portions is joined to said guide surface by a concave joint portion.
 31. A latchable tie for tieing together plural objects and comprising: a flexible strap comprising an elongated section defining a longitudinal axis and having a head end, a tail end, an upper surface and a lower surface; said lower surface defining a plurality of longitudinally spaced apart first teeth extending transversely to said axis; a head defining an outer end portion, an inner end portion joined to said strap, an outer opening in said outer end portion, an inner opening in said inner end portion, a channel extending between said outer opening and said inner opening and defined by side and top wall portions adapted to receive and retain said strap within said channel, a bottom surface for contacting a portion of objects being tied, and a bottom opening in said bottom surface and communicating with said channel; and a pawl defining upwardly projecting longitudinally spaced apart second teeth for engaging said first teeth, one end portion disposed in said bottom opening, and an opposite end portion movably joined to said head so as to allow movement of said one end portion into said channel in response to forces produced by contact of said one end portion with some portion of the objects being tied; and wherein said pawl is separated from said bottom surface by longitudinally extending slots each having an outer open end and an inner end closed by a radius joint with said head.
 32. A tie according to claim 31 wherein said bottom surface is concave so as to conform to the objects.
 33. A tie according to claim 31 wherein said pawl is separated from said bottom surface by longitudinally extending slots each having an open outer end and an inner end closed by a radius joint with said head.
 34. A tie according to claim 31 wherein said pawl projects below said bottom surface.
 35. A tie according to claim 34 wherein said pawl is separated from said bottom surface by longitudinally extending slots each having an open outer end and an inner end closed by a radius joint with said head.
 36. A tie according to claim 22 wherein said elongated section has a given thickness and said head has a minimum thickness less than three times said given thickness.
 37. A tie according to claim 22 wherein said elongated section has a given thickness and said head has a minimum thickness less than three times said given thickness.
 38. A tie according to claim 31 wherein said elongated section has a given thickness and said head has a minimum thickness less than three times said given thickness.
 39. A latchable tie for tieing together plural objects and comprising: a flexible strap comprising an elongated section defining a longitudinal axis and having a head end, a tail end, an upper surface and a lower surface; said lower surface defining a plurality of longitudinally spaced apart first teeth extending transversely to said axis; a head having an outer end portion, an inner end portion joined to said strap, an outer opening in said outer end portion, an inner opening in said inner end portion, defining side wall portions and a top wall portion, a channel extending between said outer opening and said inner opening and adapted to receive and retain said strap, a bottom surface for contacting portion of objects being tied, and a bottom opening in said bottom surface and communicating with said channel; and a pawl defining upwardly projecting longitudinally spaced apart second teeth for engaging said first teeth, one end portion disposed in said bottom opening and projecting below said bottom surface, and an opposite end portion pivotally joined to said head so as to allow movement of said one end portion into said channel in response to forces produced by contact of said one end portion with some portion of the objects being tied and wherein said first teeth are forcibly engaged between said second teeth and said top wall portion in response to said movement of said one end portion into said channel.
 40. A tie according to claim 39 wherein said elongated section has a given thickness and said head has a minimum thickness less than three times said given thickness.
 41. A tie according to claim 26 wherein said guide means comprises a lower surface joined to said bottom surface and said joined bottom and lower surfaces are concave so as to conform to the objects. 